60 series detroit engine cam gear removal

The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Fuelefficient and costeffective powering businesses forward with innovative engine technology. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows. Detroit diesel series 60 service manual pdf download manualslib. Detroit diesel series 60 connecting rod bolts 1187 lb. Series 60 2002 engines are equipped with a new compact gear train assembly. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage.

See figure engine gear train and timing marks an out of time engine may result in valvetopiston dome contact, a nostart condition or loss of power section 1. Jul 06, 2010 it is possible to turn the cam gear on some 60 series and get it a tooth or more out of time. I have changed valve cover gasket a while back to stop some leaking on the other side of engine, but it still leaks on the compressor side. Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. You can check the timing without taking the front cover off. How do you replace a cam on a series 60 detroit engine. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. I am replacing the camshaft on my 98 series 60 detroit. For classic 2cycle engines series 53, 71, 92 and 149, visit the mtu detroit diesel 2cycle website. This is a direct replacement to part number j35642. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Nth new south wales australia not a big deal to remove head or do an inframe on a 60 series,when the head comes off the timing gear all stays in place,most competent mechanics should be able to do it in any type of shop,no. Engine gear train and timing marks the backlash between the various mating gears in the gear train should be 0.

Each tool is for use on multiple variants of detroit diesel engines. This is the second one but this time we had to replace the bull gear cause it took it out. Egr model series 60 egr uses a camshaft gear assembly. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Compact gear train assembly introduction detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. M30140 detroit diesel 60 series crankshaft gear puller. There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. Detroit diesel series 60 specs, bolt torques and manuals. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. This tool is use to remove and install the crankshaft gear.

Detroit 5060 dd dd15 dd16 mbe series tools series 60 diesel engine by detroit diesel features an innovative design that improves fuel economy and performance while reducing emissions. How do you replace a cam on a series 60 detroit engine once. Detroit diesel 60 series cam gear retaining tool m30116. To learn more about some of our engines over the years choose from one of the engine models below.

Detroit 5060 dd dd15 dd16 mbe series tools for sale. Detroit diesel tools, truck tools and diagnostics tags. I am replacing the camshaft on my 98 series 60 detroit engine serial. Is head removal on a 60 series detroit complicated. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Install a heavy duty gear pulle r capable of withstanding the 48260 kpa 7000 psi required to remov e the gea r from the camshaf t. Mar 28, 2011 we have rebuilt many 60 series detroits in the chassis with 1 million plus miles and found the bull gear did not fail yet. Kentmoore j35642 crankshaft gear remover installer kent. To determine if repair is possible or replacement is necessary, perform the following procedure. Remove the five bolts that secure the camshaft drive gear access cover to the. Atc j35784 detroit diesel 60 series head guide studs.

Install the camshaft drive gear torque retaining tool j35652b to the gear case, engaging one of the lightening holes in the camshaft drive gear. Replacement tip for 5883 crankshaft alignment tool. In 1993, it was popular on many usa buses in the 11. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. Cam gear retaining tool detroit diesel series 60 otc tools. Starting from the middle of the head, slowly remove each head bolt stud note. Detroit diesel series 60 service manual pdf download. The bullgear is a straight cut gear that now rides on bushings. Low cab forward, fsuper duty 250550, eseries otc 303770. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Remove the five bolts that secure the camshaft drive gear access cover to the gear case.

The ecm lab the detroit diesel series 60 ddec iv ecm duration. Figure 44a series 60 2002 engine compact gear train assembly. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Kentmoore j35642 crankshaft gear remover installer. We carry premium replacement parts and guides to help you understand the parts you need. Detroit series 60 in frame rebuild part 4 camshaft removal. For your convenience, please use the product links below to shop our inventory. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Unfollow detroit diesel series 60 engine to stop getting updates on your ebay feed. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. View online or download detroit diesel 60 operators manual, service manual. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Otc releases new crankshaft and cam tools for detroit diesel.

Problems with series 60 detroit diesel engine it still runs. With the cam out and the cam gear just laying in there i am always concerned about getting the cam gear off a tooth. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Some mechanics are not making difference between 14 l detroits. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. How to check the gear train timing without taking the gear. How to replace a cylinder head on a detroit 60 series. This new assembly offers weight savings, noise reduction and height reduction. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Detroit 5060 dd dd15 dd16 mbe series tools for sale apex. Remove the three bolts holding the camshaft gear pilot toolj35906 to the gear case. Use two of the access cover bolts to secure the tool to the gear case cover. The 5884 secures to the cam gear case through access cover bolts on detroit diesel series 60 engines to.

We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. We offer new cylinder head gasket sets for detroit diesel series 60 11. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. We help you find the heavy duty truck parts that you need. Need help with your detroit diesel 60 series engine. Detroit diesel 8v718cylinders 71cubic inches per cylinder 71 series engine v8 the detroit diesel 8v71 is a 2 stroke diesel engine,along with the 6v71,6v53,8v53,12v53,12v71,12v92,8v92,6v92 asked. Check out 53 detroit series 60 camshaft parts for sale.